GEMÜ Aseptic Sterile Sanitary Diaphragm Valves (2024)

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  • Diaphragm Valves

GEMÜ aseptic diaphragm valves are primarily used in sterile applications in the pharmaceutical, food, and biotechnology industries. These valves are used for the handling and distribution of ultra pure media, such as in the fields of semiconductors and microelectronics, as well as for applications in the field of fine chemicals. Depending on the version selected, they are suitable for ultra pure water (Water for Injection), ultra high purity chemicals, intermediate and final products in the pharmaceutical and biotechnology industries, food processing, and the chemical industry. The valves can be sterilized and autoclaved within the bounds of their technical use parameters. Aseptic diaphragm valves are also used successfully as control valves in sterile areas.

Models

  • 2/2-way bodies
  • T-bodies
  • Welded valve configurations
  • Multi-port valve blocks
  • Tank valve bodies

GEMÜ is a leading world-wide manufacturer of valves, automation components and other piping products.

GEMÜ Aseptic Sterile Sanitary Diaphragm Valves (2)

GEMÜ Diaphragm Valves

Industries

Brewery, , Pharmaceutical, Biotech

APPLICATION

GEMÜ manufactures a full offering of diaphragm valves for hygienic and high purity applications in industries like food, beverage, pharmaceutical, biopharmaceutical, personal care, and fine chemical processing. GEMÜ diaphragm valves offer multiple valve functions while maintaining aseptic or sterile and hermetically sealed conditions. Valves can be configured to provide integral sampling and multi-port functions, to minimize deadleg, and to enable full trainability. The sterilizable and autoclavable design of GEMÜ valves also provides for operational efficiency in cleaning cycles.

WORKING PRINCIPLE

GEMÜ valves feature the original GEMÜ seal system, allowing the valve and diaphragm to provide a distinct sealing edge. This measure reduces the ring-shaped gap between diaphragm and valve body in the external sealing area. This special feature makes GEMÜ diaphragm valves suitable for sterile applications. Only the diaphragm and the valve body are in contact with the medium.

2/2-Way and T-Body Valves

2/2-Way Bodies

2/2-way or straight-through valve bodies from GEMÜ are available in a variety of configurations. Bodies are available in investment casting, forged body, and block material styles in several material options. Valve assemblies can be configured using elastomer or PTFE diaphragms and any of GEMÜ's manual handles or air actuators.

2/2-way manual or automated valves are suitable for ultra pure water (WFI), ultra high purity chemicals and intermediate or final products in the pharmaceutical, biotechnology, and food processing industries.

T-Bodies

T Bodies or 3/2-way valves are primarily installed in ring mains. This allows the working medium to be fed or drawn off vertically and almost deadleg free.

All valves feature the GEMÜ seal system and are available with many weld, clamp, union, and flange connections.

GEMÜ Aseptic Sterile Sanitary Diaphragm Valves (3)

Welded Valve Configurations

GEMÜ W600 two-valve configurations are based on the use of two valve bodies that are directly welded to one another, whose arrangement is matched to the respective application. Welded configurations offer an affordable option with minimal deadleg, since no tee fittings or additional welds are required. W600 assemblies are available in multiple configurations, including SAP (Sterile Access Port) and GMP (Good Manufacturing Practice) configurations.

GEMÜ Aseptic Sterile Sanitary Diaphragm Valves (4)

Multi-Port Valve Blocks

Multi-port valve blocks combine multiple functions in the smallest of spaces. By combining two or more traditional diaphragm valves into a single block, many advantages are realized: the residual volume of media in the system is reduced in a measurable way, the flow is optimized, and draining is improved. This enhances the performance capability of the entire system and reduces media consumption. Another advantage of blocks is that they provide junction points within the plant. This allows easier cleaning and servicing. GEMÜ multi-port valve block systems are tried and tested leak-proof units.

Multi-port blocks provide many benefits to the user. The block design can be applied to endless valve styles and needs, and it results in fewer welds, much smaller space requirements, and less hold-up volume. Users can expect shorter installation times and increased reliability due to a reduction in connection points.

M600 Multi-Port Bodies

M600 valves are completely configurable valve blocks that integrate two, three or more valves and functions into a single block. Some common designs include T-valve bodies with optional sterile access ports (SAP), GMP valves, and multi-valve manifolds, but the possibilities of M600 valves are endless. Custom designs can be created to transform almost any multi-valve assembly into a compact block, reducing the hold-up volume of the assembly significantly.

I-BODIES

GEMÜ i-bodies are a special version of the classic 2/2-way bodies. "i" stands for integrated sampling, steam, and condensate valve, where two seats and three tube connections are offered in a single body. These valves offer an intermediate, moderate cost alternative to an M-block. The valve bodies are manufactured from a forged blank or a piece of block material. The major advantages of i-bodies over standard sampling or condensate valves include minimized deadleg because there are fewer welds, the ability to make draining possible in the vertical installation position, and available horizontal spigots.

GEMÜ Aseptic Sterile Sanitary Diaphragm Valves (5)

Tank Valve Bodies

Tank valves are often welded to the lowest point in the base of the tank for use as outlet valves. This allows the tank to be fully drained, cleaned, and sterilized. In addition to this, valves can also be fitted or welded to the tank cover, as well as fitted or welded to the tank wall.

GEMÜ's B600 series of tank valve bodies offer a compact design with optimized draining and minimal deadleg. The sealing weir of the B600 tank valve sits very tightly against the tank wall, meaning that the dead space in the tank itself is kept to an absolute minimum. The geometry has been designed with special kidney-shaped contours in such a way that the tanks can be optimally drained, cleaned, and sterilized. To ensure that the outlet or tank valve fulfills the strict requirements of sterile applications, GEMÜ also offers customized designs alongside its standard versions.

GEMÜ Aseptic Sterile Sanitary Diaphragm Valves (6)

Product Resources

See all resources by GEMÜ

GEMÜ Diaphragm Valves (GEMÜ)

Literature

  • Gemu 2-Way Valve Data Sheet
  • Gemu T-Body Valve Data Sheet
  • Gemu W600 Valve Configuration Data Sheet
  • Gemu M600 Multi-Port Valve Data Sheet
  • Gemu B600 Tank Valve Data Sheet
  • Gemu Automation Components Data Sheet
  • Gemu Stainless Steel Diaphragm Valves Brochure
  • Gemu Aseptic And Sterile Diaphragm Valves Brochure
  • Gemu High Purity Components And System Solutions Brochure

Blog Posts

  • Water Hammer: Dangers and Tips to Prevent It From Happening
  • A Primer on Hygienic Diaphragm Valves

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GEMÜ Aseptic Sterile Sanitary Diaphragm Valves (2024)

FAQs

How does a Gemu valve work? ›

One of its major advantages is that only two components come into contact with the working medium – the diaphragm and the valve body. In the closed position, the diaphragm is pressed onto the sealing weir of the valve body and can therefore shut off up to 10 bar operating pressure.

What is a diaphragm valve used for? ›

Diaphragm valves make use of a flexible diaphragm to control, obstruct or isolate the flow of fluids. They can handle liquids, gaseous fluids and semi-solid media such as slurries, colloids, sludges, and brackish water.

What is aseptic valve? ›

Aseptic valves, are most often found in industries that require high levels of purity. These include manufacturers of injection drugs, cosmetics, microelectronics, and the like. Aseptic valves are used here to control processes and minimize contamination from environmental sources.

Which type of diaphragm valve is best suited for products containing solids or viscose fluids? ›

Straight through diaphragm valves are suitable in handling semi-solid media such as slurries, sludges, and viscous fluids, which require only minimal obstruction on the flow path.

How does a toilet diaphragm valve work? ›

As the cistern fills up the float will be pushed up by the water and will shut off the water coming in by pressing the rubber diaphragm washer, then hey presto the cistern is full and your toilet is ready for flushing again!

How to do valves work? ›

You crank the handle and the plug, plate, membrane, or other controlling obstruction moves into the path of the pipe blocking access. Depending on the valve, these can have higher or lower differentials allowing you to open or close them at various speeds.

What are the disadvantages of a diaphragm valve? ›

Disadvantages of using a diaphragm valve

Working temperatures and pressures are limited by the diaphragm material. Generally, the pressures are limited to 200 psi (1380 kPa) and temperatures up to 400 F (204 C). Size range is limited when compared to other valves, usually NPS ¹⁄₂ to 12 (DN 15 to 300).

What is the life expectancy of a diaphragm valve? ›

Properly maintained, a service life of 20+ years is not uncommon. The actuator wear parts are limited to the nylon reinforced diaphragm and Buna N “O” rings that require infrequent replacement.

What is the difference between a sanitary ball valve and a diaphragm valve? ›

A hollow, perforated, pivoting ball controls the flow through it. The ball rotates around an axis perpendicular to the flow. Diaphragm valves provide a flexible elastomeric diaphragm consisting of a valve body and a seat onto which the diaphragm shuts. The diaphragm valve provides rapid shutoff and precise actuation.

What is the most common infection in the prosthetic valve? ›

Staphylococcus aureus is the most common cause of PVE. Early-onset (illness onset within 1 year of valve surgery) PVE is usually caused by microorganisms acquired perioperatively, such as S.

What makes a valve sanitary? ›

Sanitary control valves are specifically designed to meet strict hygiene standards. They are typically made of stainless steel or other non-reactive, corrosion-resistant materials that can be easily cleaned and sterilized.

What is the life expectancy of a prosthetic valve? ›

Primary valve failure occurs in 3-4% of patients with bioprostheses within 5 years of implantation and in up to 35% of patients within 15 years. In contrast, it is anticipated that most mechanical valves will remain functional for 20-30 years.

What is another name for a diaphragm valve? ›

Diaphragm valves (or membrane valves) consists of a valve body with two or more ports, a flexible diaphragm, and a "weir or saddle" or seat upon which the diaphragm closes the valve.

How to size a diaphragm valve? ›

Sizing is very important when selecting a diaphragm valve as a throttle device. Since there is no pressure drop across an open/close system, the inlet and outlet ports are generally the same size. In this case, the size of the valve is determined by the volume of media going through the system and the flow coefficient.

How to test diaphragm valves? ›

First, introduce the medium from one end, open the valve flap, and keep the other end closed. Second, raise the test pressure to the specified value and then check for any leakage around the valve body and valve cover. If there are no leaks, then it's considered qualified.

How does the AutoPot valve work? ›

AQUAvalve is supplied with every AutoPot Watering System. Once connected to the water supply, the AQUAvalve will control the flow of water to the plants by simple gravity pressure from a reservoir or tank of any size. No pumps, mains water pressure, electricity or timers are required.

How does a piercing valve work? ›

Saddle valves are self-tapping devices. Once mounted on a line, with the included rubber seal in place, all that is required is to turn the valve clockwise until it pierces the water line. When the valve handle can no longer be turned, it is done tapping the pipe. Turning the handle counter-clockwise opens the valve.

How does a banjo valve work? ›

Banjo ball valves use a ball-shaped disc to control fluid flow between pipes. A hole in the center of the disc opens and closes to allow material flow through the system. The hole is open when the handle is in line with the input pipe attached to the valve, and closed when it is perpendicular.

How does an ECV valve work? ›

How Does the AC Compressor Electronic Control Valve Work? When the air conditioning system is turned on, the ECM sends an electric signal to the ECV to open it, allowing refrigerant to flow into the compressor. As the refrigerant is compressed, it becomes hot and high-pressure.

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